Multi-Material and Multi-Process In-Die Forming
Within the die, we perform multiple operations such as blanking, edge wrapping, bending, pressing, laser welding, and riveting — enabling the precise forming of components composed of various or dissimilar materials.
Using progressive dies, we achieve high-speed mass production with multiple steps completed on a single machine.
The process incorporates a bi-directional cross-feeding system and integrated strip materials, enhancing both production speed and consistency.
This approach is customized for automated assembly line integration, ensuring stable output quality and improved yield rates.
Ideal for high-requirement applications such as precision contacts, electrical connectors, and components with complex geometries, this process effectively enhances production efficiency while maintaining consistent quality.
Through upfront design integration, process data traceability, and quality control management, we establish a systematic foundation for stable, high-volume delivery.
For each processing stage, we implement corresponding inspection mechanisms, enabling real-time monitoring of dimensions, hardness, and surface defects.
This ensures high stability throughout the entire multi-process manufacturing flow and significantly reduces downstream abnormalities.
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